Copper processing is a complicated process that begins with mining of the ore (less than extract and purify copper from copper sulfide ores, in four basic steps: 1) froth flotation, the crushed ore is further processed at a mill using secondary crushers, and reduced to The froth is poured into large tanks called thickeners.
The complexity of the ore leads to certain ways of treating it by the use of sequential flotation in which copper and zinc are floated in series of operation that may involve a bulk flotation of copper and zinc feeding it to another circuit of copper and zinc separation in order to produce both marketable value of copper and zinc concentrate
A Copper Flotation Flowsheet. Because the copper in this type of ore usually assays only plus or minus 1% copper, the porphyry copper operations must be relatively large in order to be commercial. The flowsheet in this study illustrates a typical 3,000 ton per day operation.
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